Plant Manager - Candidate DS91517
- Steady Progression of increasing responsibilities
- Good stability - same employer for last
- MBA & BS Electronics
- Eager to relocate
EXPERIENCE
OPERATIONS MANAGER | DECEMBER 2015 – PRESENT |
Global Beverage Company, San Leandro, CA Earning $130K
- Manage all aspects of the production of all products, supervising 3 managers, 13 supervisors, and 180 hourly associates operating 5 production lines in a fast paced 7/24 operation.
- Responsible for a plant operating budget of $44MM.
- In this plant turn-around, I am responsible for an increase in plant efficiency by 12% in the first 9 months. This was achieved by strong leadership, training supervisors, restructuring production schedules and improving maintenance processes.
- Reduced union grievances by 20% by working closely with the union stewards and business agents, implementing better labor management processes, and training supervisors.
- Restructured shipping schedules to better utilize assets, reduce detention, and drive productivity. Detention has been reduced by 85%.
MAINTENANCE MANAGER | JANUARY 2014 – DECEMBER 2015 |
Global Beverage Company Earning $100K
- Manage 1 supervisor and 20 maintenance technicians in the preventive and corrective maintenance of all plant and facilities equipment (4 hot-fill beverage lines) with a supporting maintenance budget of $1.8MM. 2014 results were $350k favorable to budget. In first year on the job, revised the maintenance processes for optimum maintenance planning and scheduling. This resulted in more accurate job accomplishment and more value-added activities being performed. Plant wide USLE has increased by 4% in 2014 and currently 12% over goal for June and 3.9% over goal YTD 2015.
- Completed all tasks to achieve Phase I and Phase II of Total Productive Manufacturing (TPM). Implemented a strong Breakdown Analysis (BDA) process which has reduced our total breakdowns by 34% from 2014 and increasing Mean Time Between Failure (MTBF) by 20%.
- Working with a cross-functional team to develop Asset Maintenance Plans for all production equipment. This in-depth process ensures that all maintenance activities performed by Maintenance and Production personnel are quality, value-added activities that promote better equipment efficiency and/or reliability.
PRODUCTION MANAGER | APRIL 2006 – JANUARY 2014 |
Global Beverage Company
- Manage 3 supervisors and 20 production personnel in the operation of three production lines. 2013 YTD ingredient yields $245k favorable and overall CMV favorable by $690k.
- Extensive project management skills: managed several NPC projects including equipment and a production line installation, all of which came in on budget and on time.
- Expert SAP knowledge, created and implemented new method of issuing remnant material to process orders resulting in over $300k annual savings.
- Sight OE Lead and Productivity Improvement Champion for Base Place. In 2012, we projected a shortfall in PI and brought forward a shovel-ready project to fill the void resulting in exceeding our commitment by 35%. Currently over delivering on 2013 PI.
- Efficiency improvement of 13% on Lemon line by using creative labor utilization, new autonomous maintenance tasks, and BECs.
- Created a multidepartment 5S team that worked throughout the plant on 5S implementation. Regional leadership was impressed and many other plants sent people to learn from us.
- Gathered data and worked with programmer and Quality to reduce CIP times, significantly reducing our water usage - 2012 YTD Water Use Ratio of 3.54, 5% under goal. 2013 YTD: 2.85.
- CCR Apopka has never had a market action and has had no PQFs during my tenure.
- Worked with region Partner team to understand and create an operational process to achieve our Process Order Attainment goal. 2012 YTD: 90.7%, 2013 YTD: 100%.
- CCR Apopka was awarded 2011 Plant of the Year in Safety for over two years injury free.
ASEPTIC DEPARTMENTAL MAINTENANCE SUPERVISOR | AUGUST 2002 – APRIL 2006 |
Global Beverage Company Earning $68K
- Managed department's 21 union maintenance technicians across all shifts in a 7/24 aseptic operation, maintaining 12 production lines at an overall 80% efficiency.
- Designed and installed a modification to four juice processing systems that saves over 100,000 gallons of juice per year.
- Managed a maintenance budget $1.5 million. 2005 YTD $52,000 favorable over all.
- Developed and executed a new, comprehensive preventive maintenance program for 3 blend systems, 12 fillers, 42 down line machines, and 2 robotic palletizers.
- 2005 March YTD efficiency at 2% above budget and 5.5% above any other CCNA aseptic drink box facility.
- Developed numerous maintenance plant-wide programs supporting the NASCO Quality System which revealed no gaps during our recent certification.
- Initiated and completed a capital project to replace 4 shrink bundling machines which came up on time, within budget, and received expected efficiency boost.
- Designee for production manager during vacations or business travel. Also provides production coverage during supervisor absences.
SELF EMPLOYED | AUGUST 2000 – AUGUST 2002 |
Real Estate Sales
Owner of real estate office (wife is broker), negotiating and coordinating sales transactions of residential real estate. Once homes are found for buyers, this is a project management exercise, ensuring all of the various tasks, including loan approval, title, escrow, inspections, and all required legal paperwork are completed on time.
MAINTENANCE SUPERVISOR, CHILLED JUICE DEPARTMENT | DECEMBER 1999 – AUGUST 2000 |
Global Beverage Company
- Managed 16 maintenance technicians across all shifts in a fast paced 7/24 chilled juice operation.
- Initiated preventive maintenance program for 3 EH paper fillers and 1 plastic filler as well as 2 blend systems and 13 downstream machines.
PRODUCTION SUPERVISOR, ASEPTIC DEPARTMENT | MAY 1999 – DECEMBER 1999 |
The Minute Maid Company, Paw Paw, MI
- Supervised 25 production and maintenance personnel in the operation of 4 blend systems and 12 aseptic production lines.
- Led a team of selected operators in creating the initial Coca Cola Quality System documents supporting aseptic blending, paving the way to eventual NASCO certification.
UNITED STATES NAVY | DECEMBER 1976 – JANUARY 1997 |
Held various positions of increasing leadership and responsibility.
After earning a Bachelor of Science degree while working full time, I was accepted to Officer Candidate School and was commissioned an Ensign in 1988.
I served on board two ships and one shore facility before retiring in 1997 as a Lieutenant (03).
SPECIFIC ACCOMPLISHMENTS
- Assistant Combat Systems Officer on a large amphibious assault ship, managing over 75 people in day to day operations as well as operations planning.
- Auxiliary Officer, managed 16 personnel in the maintenance and operation of 4 diesel generators, electrical power distribution, compressed air, hydraulic, and climate control systems.
- Electronics Officer, managed 12 technicians in the maintenance of all electronic equipment including all communication, navigation, and combat display systems.
- Selected as 1 of 2 Tactical Action Officers on a deployment to the Persian Gulf during Operation Desert Storm. The only junior officer with authority to fire ship's weapons.
EDUCATION
- Master of Business Administration, Western Michigan University
- Bachelor of Science, Electronics, Chapman University
- Graduate of Coca Cola's Supply Chain Leadership Program